High speed precision injection molding machine

The Sanshun High-Speed Injection Molding Machine is meticulously crafted to deliver exceptional durability and high performance from its entirety. All system components are engineered to withstand the most stringent demands, making them ideally suited for demanding applications within the packaging industry.

Designed for continuous high-speed operation and optimal output, this machine enables the production of a higher volume of products within a shorter time frame. This increased productivity directly translates to enhanced revenue and profit margins for the customer. Additionally, the machine’s streamlined design facilitates improved efficiency within the factory, resulting in cost savings for the business.  


High Speed Precision Injection Molding Machine

Ningbo Sanshun Machinery and Technology Co., Ltd. manufactures a line of high-speed precision injection molding machines to meet producers' need for speed, precision, and dependability in producing high-volume production runs. These machines are specifically designed to meet the stringent demands of producers in the packaging, medical, electronic, and food industries and provide exceptional performance, durability, and long-term production stability.

The entire design of the Sanshun high-speed injection molding machine is engineered to provide maximum performance in a continuously high-volume production environment. As a result, the speed of production will be significantly increased without compromising the quality of parts produced. Therefore, the increase in production will directly improve the producer's ability to generate higher output capacity, more potential revenue, and greater profit.

In addition to its ability to produce many parts at a high speed, the Sanshun high-speed injection molding machine offers a much more streamlined and efficient factory layout, which improves productivity, lowers energy consumption, and operational costs.

The Sanshun high-speed injection molding machine is designed to provide high levels of consistency and repeatability through precise tolerance control, while also allowing for rapid cycles of operation. The combination of cutting-edge motion control and highly optimized hydraulic systems will provide a smooth, rapid, and stable operation at all points in the molding cycle. Thus, this machine is the perfect solution for manufacturers who require the highest quality, fastest speed, and greatest degree of consistency in manufacturing their products.

 

Advantages of High Speed Precision Injection Molding Machine

· High-speed injection system powered by a high-torque direct drive servo motor for fast and accurate injection movement

 

· Planetary gearbox and nonlinear actuator enable smooth and precise translational motion of the injection axis

 

· Independent high-torque servo motor drives screw rotation, ensuring stable and efficient plasticizing

 

· Patented hydraulic system integrated with servo control eliminates unnecessary pressure losses

 

· High-speed proportional valve delivers rapid mold opening, precise positioning, and reduced cycle time

 

· An advanced toggle mechanism with optimized motion analysis ensures fast and stable mold locking

 

· High-strength toggle structure provides exceptional rigidity and durability during high-speed operation

 

· Multi-platen design enhances structural stiffness and overall machine strength

 

· Lightning-fast response times support continuous, uninterrupted production

 

· A smaller A-type screw and barrel generate high injection pressure for precision molding

 

· Infrared heating system enables rapid heating, excellent heat retention, and energy savings exceeding 30%

 

· Superior plasticizing and mixing performance ensures consistent melt quality and product uniformity

 

Applications of High Speed Precision Injection Molding Machine

The High Speed Precision Injection Molding Machine is a widely used machine in many industries where speed, accuracy, and hygiene are paramount. In the electronic and cellular components industry, the high-speed precision injection molding machine allows manufacturers to produce small, complex plastic parts that have tight tolerances and an excellent finish.

The high-speed precision injection molding machine is used in the medical disposables industry (e.g., syringes, medical containers, caps, and other products) where consistency and cleanliness are critical. Additionally, the stability of the high-speed precision injection molding machine will help manufacturers produce consistent quality over large quantities of products.

The high-output capabilities of the high-speed precision injection molding machine also make it suitable for use in the packaging industry. It can be employed to produce very thin-wall containers, caps, closures, and food packages in extremely fast cycle times. Within the food industry, manufacturers are using high-speed precision injection molding machines to manufacture food-grade packaging that must be safe and manufactured with precision and in accordance with government regulations regarding food safety and cleanliness. 


Clamping force

298T-508T

Servo System

Delta

Injection Volume

390-620cm3

Control System

Keba,Techmation

  • Clamping Unit

    Newly strengthening designed locking unit with double toggle five joint clamping system.High rigidity platen for reliable strength, high speed, and stable movement. T Slot structure and Hydraulic oil motor drive fast mold installation & adjustment.

  • Automatic PLC Controller

    Sanshun High-Speed Series equipped with an imported Double CPU computer-based large screen LCD controller. Powerful electrical control system with pre-set technical parameters, Data protection lock, bulk storage memory, and Real-time monitoring.

  • Electric Control Unit

    The electric parts are selected from world-famous brands like Techmation, Schneider, ABB, etc.

  • Servo System

    Servo system energy machine worked with closed-loop control stable system for low electricity consumption, high efficiency, fast response time and low noise

  • Injection Unit

    Double cylinder system injection mechanism for stable multi-stage injection speed and pressure setting and excellent plasticizing and high efficiency. High torque motor driven unit with less energy consumption.

  • specially designed screw barrel more wear-resistant, corrosion-resistant, improve service life.

  • Injection Unit

    Specially-designed screw and cylinder have quicker planking and better plasticization effect. The external cylinder heating ring can selectively install specially designed heat preservation device to improve the plasticization quality.

  • Injection unit

    Perfectly designed chromium plated PVC screw barrel with high-efficiency cooling fans for PVC, UPVC. CPVC, Powder PVC which can stabilize PVC material temperature, stable injection molding and create a high plasticizing rate.

  • Enlarged machine safety doors especially for PVC molds with big oil cylinders,easy for mold installation and safer for the operator.

  • Injection unit

    Perfectly designed PET screw barrel, highly increases the plasticizing speed and shot weight, lowers the plasticizing temperature and AA value.

  • Hydraulic System

    Specially designed stable and high-reliability control system with imported advanced hydraulic components, equipped with high precision suction fiter and the cooling device.

  • Enlarged ejector stroke and ejecting force, suitable for different kinds of PET preform molds

  • High tensile chrome-plated bars for precision and high-speed mould closing & opening

  • High efficiency large diameter screw barrel, not only enlarged the injection volume, but also shorten the charging time.

  • Power system

    Enlarged the power system ensures high injection speed, lowers the production cycle, and improves the production efficiency.

Advantages

Enhanced Injection System
The High-Speed Injection System comprises an injection unit and a plasticizing unit. On the injection axis, a High Torque Direct Drive Servo motor collaborates with a planetary gearbox and a nonlinear actuator to facilitate the translational motion of the injection axis. Concurrently, another High Torque Direct Drive Servomotor rotates the plasticizing screw.
Learn more >
The High-Speed Injection System comprises an injection unit and a plasticizing unit. On the injection axis, a High Torque Direct Drive Servo motor collaborates with a planetary gearbox and a nonlinear actuator to facilitate the translational motion of the injection axis. Concurrently, another High Torque Direct Drive Servomotor rotates the plasticizing screw.
Upgraded Hydraulic Design
To optimize speed, dynamics, and performance, we employ patented hydraulics that seamlessly integrate with the servo control system, effectively eliminating unnecessary pressure drops. This standard high-speed proportional valve features rapid mould opening response, precise positioning capabilities, and a short cycle time.
Learn more >
To optimize speed, dynamics, and performance, we employ patented hydraulics that seamlessly integrate with the servo control system, effectively eliminating unnecessary pressure drops. This standard high-speed proportional valve features rapid mould opening response, precise positioning capabilities, and a short cycle time.
Advanced Toggle Mechanism
Innovative structural design and optimized toggle motion analysis ensure rapid and stable mold locking. A high-strength toggle configuration provides exceptional rigidity and strength. Lightning-fast response times, tight tolerance control, and robust construction enable rapid production, high-quality output, and uninterrupted operation. The multi-platen design enhances structural strength and reveals its high stiffness
Learn more >
Innovative structural design and optimized toggle motion analysis ensure rapid and stable mold locking. A high-strength toggle configuration provides exceptional rigidity and strength. Lightning-fast response times, tight tolerance control, and robust construction enable rapid production, high-quality output, and uninterrupted operation. The multi-platen design enhances structural strength and reveals its high stiffness
Superior Plasticizing and Mixing
The injection unit is equipped with a smaller A-type screw and barrel, enabling the generation of high injection pressure. This, coupled with the incorporation of an infrared heater, facilitates rapid heating, ensures efficient heat retention, and results in energy savings exceeding 30%.
Learn more >
The injection unit is equipped with a smaller A-type screw and barrel, enabling the generation of high injection pressure. This, coupled with the incorporation of an infrared heater, facilitates rapid heating, ensures efficient heat retention, and results in energy savings exceeding 30%.

Application

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